Visit our A4A art for architecture studio foundry site where you can see the process of ceramic shell bronze casting and if you are interested come and undertake a short duration residential course in casting. The courses run at any time to suit you for 5 days with a maximum of two students, this low number of participants per course ensuring proper training contact. By the end of the week you should go home with your own small bronze casting.
also further details on life modelling-portrait modelling, drawing and painting courses can be found on our sister site
A4A Art for Architecture & John McKenna create bronze sculpture, public art sculpture, brick relief sculpture, architectural relief art, garden statuary, terracotta sculpture, glazed brick friezes, stone carving, mosaic, letter carving, steel welded artworks, wrought iron works, figurative sculpture, narrative sculpture, mythological sculpture, monumental sculpture, fountain sculpture, cast stone, cast aluminium, art consultancy, design installation, lighting, street furniture, bollards, art workshops, commissions undertaken, sculpture workshops, pattern making, lost wax casting, enlargement, mould making, architectural metalwork, paving design, stainless steel sculpture, obelisks, editions in bronze, unique castings, bronze plaques, civic sculpture, site specific artworks, concrete sculpture, entrance gates, community projects, residencies, fibreglass, Ayrshire artists, Scottish Sculpture, Marine art, bronze foundry, ceramic shell, Turnberry golf course, colossus, colossal sculpture, equestrian, animalier,a4a. In German- Bronzeskulptur, Öffentliche Kunstwerke, Backsteinrelief, Porträtskulptur, Architektonische Reliefkunst, Gartenstatuen, Terrakottaskulptur, Glasierter Backsteinfries, Steinmeißelarbeiten, Mosaik, Buchstabenmeißelarbeiten, Schmeideeisenkunst, Figurative Skulptur, Mythologische Skulptur, Monumentalskulptur, Brunnenskulptur, Kunststein, Gußaluminium, Kunstberatung, Installation von Kunstwerken,Beleuchtung, Straßeneinrichtungsgegemstände, Poller, Kunst-Workshops, Auftragsarbeiten, Bildhauer-Workahops, Modellerstellung, Wachsausschmelzguß, Vergrößerung, Formenerstellung, Architektonische Metallarbeiten, Pflasterbeläge, Edelstahlskulptur, Obelisken, Bronzegußeditionen, Einzelußarbeiten, In French Sculptures en bronze, Sculptures de lieu public, Sculptures de relief en brique, Portraits sculptés, Reliefs architecturaux, Statues de jardin, Sculptures en pierre, Mosaïques, Sculptures de lettress, Ouvrages en acier soudé, Ouvrages en fer forgé, Sculptures figuratives, Sculptures mythalogiques, Sculptures monumentales,Sculptures de fontaine, Pierre de béton, Aliminium fondu, Conseils artistiques, Installation d'oeuvres, Eclairage, Mobilier urban, Bornes, Ateliers d' art, Commandes acceptées, Ateliers de sculpture, Création de modéles de fonte, Piéces moulées a` la cire perdue, Agrandissements, Construction de moules, Objets métalliques architecturaux, Conception d'aires pavées, Sculptures en inox, Obélisques, Tirages en bronze, Moulages uniques, Plaques de bronze, Sculptures municipales, OEuvres d'art personnalisées Sculptures en béton, Portails d'entrée, Projets associatifs, Projets en internat, Fibre de verre
Casting a bronze sculpture
Step 1: Original sculpture The artist using clay, wax or plastilina creates the original sculpture. Depending on size, sculptures can be cast as a single piece or cut into pieces.
Step 2. Creating molds and wax A rubber mold is made directly on to the original sculpture. A plaster "mother mold" is made encasing the rubber. Molds are removed re-assembled, and filled with melted wax. The hardened wax is removed and carefully hand-finished to replicate the original.
Step 3. Spruing the wax Wax rods are attached to the sculpture (called gates and sprues) in a manner resembling arteries. These gates lead to a wax funnel at one end of the rod.
Step 4. Investing the wax Hardened wax is first dipped into a liquid "shell" vat. While still wet, it is slowly lowered into a dry silica sand, forming a rigid shell.
Step 5. Burning out the wax The wax, with its heavy shell coating, is now steam heated, melting out all of the wax. Leaving only a hollow shell. This is origination of the term "lost wax" or cire perdue .
Step 6: Pouring the bronze While the bronze bars are heated to liquid form, shells are baked to a ceramic-like stone. Melted bronze is then poured into the hollow cavity within the shell.
Step 7: Revealing the bronze Once the bronze is cool, the shell is broken away with hammer and chisel. Bars and funnels are also removed.
Step 8. Sandblasting Any remaining shell is removed by two stages of sandblasting: first with coarse, then with fine sand.
Step 9. Chasing the bronze Imperfections to the surface, as well as marks and scars left when removing the bars and funnel are repaired in a process called "chasing".
Step 10: assembling and welding The sculpture is reassembled and welded into the correct positioning. Welded seams are again "chased" by the artist until the bronze is identical to the original work.
Step 11. Patinations The coloration of the bronze is achieved by applying heat and chemically controlled tarnishing to the metal. Chemicals can be dipped, sprayed, or brushed on in various degrees of heat known as "applying the patina".
The process of casting is a time consuming one. These steps can represent 8-12 weeks of foundry time, and are the work of skilled craftspeople.